Spherical Concentration System
- Material:
- SUS316
- Function:
- Mixing, Heating, and Homogenizing
- Brand Name:
- Maishidi
- Stirring Speed:
- 0~60r/min
- Homogenization Speed:
- 0~3000r/min
- Certification:
- CE UL
Extraction and concentration equipment is a comprehensive process system that integrates extraction, concentration, and solvent recovery functions. It is widely utilized across various industries, including pharmaceuticals, food processing, chemicals, bioengineering, and health supplements. Employing process principles such as heating, reflux, evaporation, and condensation, this equipment extracts active ingredients from raw materials—such as traditional Chinese medicinal herbs, botanicals, and natural products—and subsequently concentrates the resulting extract to remove excess solvent, thereby yielding a high-concentration target product. Depending on specific process requirements, the equipment can be designed as a combined unit featuring a multi-functional extraction tank and an evaporator-concentrator, enabling the continuous operation of extraction, concentration, and solvent recovery processes.
/
-
High Extraction Efficiency: Hot reflux circulation extraction ensures full contact between solvent and material, high extraction efficiency, active ingredient extraction rate up to 90% or higher.
-
High Concentration Efficiency: Vacuum low-temperature concentration with fast evaporation rate and high concentration ratio, effectively protects heat-sensitive components.
-
Solvent Recovery: Evaporated solvent is condensed and recycled for reuse, reducing production costs and environmental pollution.
-
High-Quality Material Construction: Equipment body made of SUS304/SUS316L stainless steel, mirror-polished inner surface, meeting GMP standards.
-
Easy Operation: Fully automatic PLC control, one-touch setting for extraction temperature, concentration temperature, vacuum degree, time and other parameters, no need for dedicated supervision.
-
Precise Temperature Control: Equipped with high-precision temperature sensor, temperature control accuracy up to ±1°C.
-
Vacuum Concentration: Concentration under vacuum condition lowers boiling point and evaporation temperature, protecting active ingredients from degradation.
-
Easy CIP Cleaning: Mirror-polished inner surface with dead-angle-free design, optional CIP spray ball available for easy cleaning.
-
Simple Installation and Maintenance: Compact structure, modular design, integrated factory assembly, ready for use after connecting to utilities on site.
-
Multiple Safety Protections: Over-temperature protection, over-pressure protection, vacuum protection, and level protection ensure safe equipment operation.
-
Integrated Design: Extraction tank, concentrator, condenser, and recovery tank integrated into one unit, small footprint, short process flow.
-
Energy Saving & Environmental Protection: Solvent recycling and reuse reduces solvent consumption and emissions, meeting environmental requirements.
| Extractor Volume (L) | Concentrator Volume (L) | Extractor ID (mm) | Concentrator ID (mm) | Evaporation Capacity (kg/h) | Steam Consumption (kg/h) | Cooling Water Consumption (t/h) |
|---|---|---|---|---|---|---|
| 300 | 150 | 700 | 500 | 50 | 70 | 5 |
| 500 | 250 | 800 | 600 | 80 | 110 | 8 |
| 1000 | 500 | 1000 | 800 | 150 | 200 | 12 |
| 2000 | 1000 | 1200 | 1000 | 250 | 330 | 18 |
| 3000 | 1500 | 1400 | 1100 | 350 | 460 | 25 |
| 5000 | 2500 | 1600 | 1300 | 500 | 660 | 35 |
| 6000 | 3000 | 1700 | 1400 | 600 | 790 | 40 |
| 8000 | 4000 | 1800 | 1500 | 800 | 1050 | 55 |
